Compressor Overhauling and Spare Parts: A Comprehensive Solution from Vesseltech

A well-maintained compressor is vital for efficiently operating marine AC systems and industrial chillers. At Vesseltech, we provide comprehensive compressor overhauling and spare parts services to restore your equipment’s peak performance. Our expertise in handling Sabroe, Bock, Bitzer, and Carlyle compressors ensures optimal performance and longevity, making us your trusted partner for all compressor overhauling needs.

What is Compressor Overhauling?

Compressor overhauling is a detailed process involving the disassembly, inspection, repair, and reassembly of a compressor. It aims to restore the unit’s efficiency and extend its operational lifespan. Whether dealing with marine AC systems or industrial chillers, compressor overhauling can address issues like wear and tear, contamination, or mechanical failures, ensuring smooth and reliable operation.

Key Steps in Our Compressor Overhauling Process

Preparation and Isolation

We begin by safely shutting down the system and depressurizing it, ensuring a secure environment for disassembly.

Thorough Inspection

Our skilled technicians meticulously inspect every component to identify signs of wear, damage, or contamination. We measure tolerances and check lubrication levels to determine the exact condition of the parts.

Disassembly and Cleaning

The compressor is carefully disassembled, and each component is cleaned to remove debris, oil residues, and other contaminants. This prepares the parts for a detailed inspection.

Component Replacement and Repair

Worn or damaged parts, including pistons, crankshafts, valve plates, and seals, are replaced with high-quality OEM or aftermarket components. We ensure that parts like gaskets and filters meet stringent quality standards. Precision repairs such as machining or welding are performed as necessary.

Reassembly and Testing

After replacing or refurbishing components, the compressor is reassembled, adhering to manufacturer specifications. We conduct rigorous testing, including pressure testing and electrical checks, to ensure optimal performance and efficiency.

Monitoring and Documentation

We closely monitor the compressor's operation after the overhaul and maintain detailed records for future reference, helping to track performance and ensure long-term reliability.

Expertise in Major Compressor Brands

Our extensive experience covers a range of models from top compressor brands, including:

Sabroe Compressors:
Reciprocating (e.g., SMC 100, SMC 112)
Screw (e.g., SAB 151, SAB 233)

Bock Compressors:
Reciprocating (e.g., HG12, HG56)
CO2 compressors

Bitzer Compressors:
Reciprocating (e.g., 4GE, 8GE)
Screw (e.g., CSH, HSK)

Carlyle Compressors:
Reciprocating (e.g., 06D, 06E)
Screw (e.g., 06T, 06M)

Quick Delivery and Expert Support

We understand that time is crucial when it comes to compressor spare parts. Our ready-to-ship inventory and strategic warehouse locations near ports and anchorages allow for fast delivery. We offer express shipping, prioritizing urgent orders to minimize downtime and keep your operations running smoothly.

Additional Services for Comprehensive Maintenance

In addition to compressor overhauling and spare parts, we offer a suite of services tailored to meet your needs:

Installation Services:
Expert installation and system commissioning for new or replacement compressors.

Preventive Maintenance:
Routine inspections, oil changes, and filter replacements to prevent unexpected breakdowns. We also offer vibration analysis and leak detection services.

Emergency Repair Services:
On-site repairs with 24/7 support, prioritizing immediate response for urgent issues.

Diagnostics and Troubleshooting:
Advanced tools and techniques to identify root causes of issues and recommend effective solutions.

Retrofit and Upgrade Services:
Enhancements to improve efficiency, including capacity upgrades and system modernizations.

Comprehensive Maintenance Contracts:
Tailored service agreements covering regular maintenance, emergency repairs, and spare parts supply.

Choose Vesseltech for Reliable Compressor Solutions

By choosing Vesseltech, you are guaranteed quality, reliability, and exceptional service. Our expertise in compressor overhauling and spare parts ensures that your marine AC systems and industrial chillers operate at their best, reducing the risk of breakdowns and extending the lifespan of your equipment. Whether you need Sabroe compressor spares, Bock compressor spares, Bitzer compressor spares, or Carlyle compressor spare parts, we have you covered.

Contact us today to discuss your specific requirements and experience the Vesseltech difference in compressor overhauling and spare parts support.